In this episode of HVAC Know It All, host Gary McCreadie talks with Chris Howells, Senior Training & Development Manager at AprilAire, about designing smaller filters and cabinets while maintaining filtration performance and airflow. In Part 2 of their conversation, they discuss three-inch media, one-inch MERV 11 filters, and installation practices that affect pressure drop. HVAC technicians will learn why filter depth alone does not determine performance and how transitions help systems use the filter's full face opening.

Howells describes more than four years of development work informed by contractor, distributor, and consumer feedback. He explains how AprilAire's engineering and product management teams addressed shrinking mechanical spaces through changes to media construction and cabinet design. He also shares field-testing experience that connects those design choices to airflow concerns and maintenance schedules.

  Key Takeaways

  • How smaller mechanical rooms and contractor feedback are driving thinner filter cabinets and changes to their dimensions.

  • How supporting mesh, electrostatic media, and adjustments to metal backing help three-inch filters retain surface area while limiting pressure drop.

  • The role of increased surface area and frame design in AprilAire's one-inch MERV 11 filter offering.

  • Why filter service intervals and field validation matter when matching filtration options to maintenance agreements.

  • How transitions that expose the full filter face help avoid pressure increases caused by undersized return openings.

 

Key Timestamps

00:00 – Factory Direct Filters Ad

00:42 – Episode overview and Guest introduction

02:22 – Cabinet evolution and demand for smaller dimensions

10:49 – One-inch MERV 11 filter design and surface area

15:03 – Full-face transitions, pressure drop, and replacement practices

17:24 – Closing remarks

 

This Episode is Kindly Sponsored by:

Cintas: https://www.cintas.com/hvacknowitall

Cool Air Products: https://www.coolairproducts.net/ 

Factory Direct Filters: https://www.factorydirectfilters.com/ 

SupplyHouse: https://www.supplyhouse.com/tm 

Use promo code HKIA5 to get 5% off your first order at Supplyhouse!

 

Follow the Guest and His Company on:

Chris Howells - LinkedIn: https://www.linkedin.com/in/chris-howells-5aa32b64/

AprilAire - LinkedIn: https://www.linkedin.com/company/aprilaire/

AprilAire - Company Website: https://www.aprilaire.com/

 

Follow the Host on:

LinkedIn Profile: https://www.linkedin.com/in/gary-mccreadie-38217a77/

LinkedIn - HVAC Know It All: https://www.linkedin.com/company/hvac-know-it-all-inc 

Website: https://www.hvacknowitall.com

Facebook: https://www.facebook.com/people/HVAC-Know-It-All-2/61569643061429/ 

Instagram: https://www.instagram.com/hvacknowitall1/

 

Follow the Podcast on: 

YouTube: https://www.youtube.com/@HVACKnowItAll 

Spotify: https://open.spotify.com/show/6LCBJGw0EHG03rdWHxUMce

Apple Podcasts: https://podcasts.apple.com/us/podcast/hvac-know-it-all-podcast/id1359253455 

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